Create U-shaped channels or profiles from metal coils or sheets.
Molding a continuous strip of metal by guiding it through a sequence of rollers to progressively achieve the intended profile.
Specifications:
| Item | Specification |
| Overall Dimensions | 5000 × 800 × 1500 mm |
| Weight | 2000 KGS |
| Motor Power | 5.5 KW |
| Hydraulic Power | 3 KW |
| Voltage | 220V / 60Hz / 3 Phase |
| Forming Stations | 12 Stations |
| Forming Speed | 0–45 m/min |
| U-Channel Height | 12 mm |
| U-Channel Width | 38 mm |
| Material Width | 60 mm |
| Material Thickness | 0.3–0.6 mm |
| Material Type | Galvanized Steel |
| Cutting Tolerance | ±2 mm |
| Roller Material | Cr12 steel, heat-treated, polished and hard chrome-plated |
| Shaft Material | 45# Steel |
| Sprocket Material | 45# Steel, high-frequency quenched |
| Cutting System | Hydraulic Cutting Device |
| Blade Material | Cr12, quenched at 60–62°C |
| Frame Material | High-quality welded structural steel |
| Raw Material | Galvanized Steel |
An overview of the operation of a U Channel Roll Forming Machine is as follows:
Material Feeding
The process initiates with a coil or sheet of metal, typically steel or aluminum, which is positioned on a decoiler or uncoiler. Subsequently, the material is introduced into the roll forming machine.
Roll Forming
The core of the machine comprises a sequence of rollers that progressively bend and shape the metal strip into the U-shaped profile. Each roller set is meticulously engineered to attain the specified dimensions and characteristics of the U channel.
Cutting
After the metal strip has been shaped into the U configuration, a cutting mechanism, such as a flying cutoff or a post-cut shear, is employed to sever the profile to the required length. This guarantees that the final product meets the correct specifications
Stacking
Once the U channel has been formed, cut, and any essential post-processing steps have been finalized, the completed pieces are generally stacked, bundled, or packaged for convenient handling and transportation.
U Channel Roll Forming Machines are available in a range of sizes and configurations, tailored to the complexity of the U channel profile and the necessary production volume. These machines can be either fully automated or semi-automated, based on the required level of precision and efficiency in the manufacturing process.
U Channel Roll Forming Machines play a crucial role in industries that demand consistent, high-quality U channels for diverse applications. They provide benefits such as cost-effectiveness, repeatability, and the capability to produce U channels with various dimensions and features to satisfy specific project needs.
All roll forming machinery is completely assembled at our factory. Our Roll Forming Machines include a one-year warranty covering parts and labor. Each machine will be customized to meet the individual requirements and profile of the customer.
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